header. OEM Samurai Clutch Kit. 230,000km Engine is in good condition needs a carby tune Redline carby cost over $900 Chassis is in good condition Is a 4wd and has couple … Megafilter This may be a like-for-like replacement, or to install a non-factory specification engine. Bottom line is your Samurai will be the most powerful on or off the road... unless you see another of our V6 equipped Samurais, that is. Megafilter Eliminates the cheap paper Harley Davidson Samurai Carb Kit It might be the design of the vehicle, the colour, or perhaps the features that come with it once you get behind the wheel. 1.6 16v $450 or $750 if no core-No Exceptions. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. For the fuel line connections, you can use high pressure rubber fuel line between the motor and Samurai hard line. discounted package... Thorley Headers... more power. How long is this vehicle, 2005 Suzuki Grand Vitara Off-road vehicle? No imitations, no substitutes. Reconditioned Engines Engine Reconditioned When most people go to buy a car, they will often choose the one they want based on how it looks in the showroom. 1994 Vortec V6 transplanted in to my Sami... TH350 Auto Trans Backed to dual Toyota Transfer Cases 2.28 / 4.70 Gearing, Dana 60 Front, Corp 14 Rear. enough juice. Hey guys as requested multiple times here is my start to finish G16B swap Buy your adaptor kit here : https://www.zukparts.com/Suzuki-Samurai-Sierra/Suzuki … Easily fixable with clean sand and rust treatment. thing baby! Here is a list of supporting components available for the do-it-yourselfer. Others have cut down the cable bracket, took off the support for the crossover tube, and adjusted my hood latch up as far as it would go and put some washers under the rubber stops to space them down. The donor vehicles wiring harness will need to be modified for use in the Samurai as well as the Samurai speedometer which will need the speed sensor from the donor vehicle adapted to it.Â. Pump up the POWER!!! V6 and V8 conversion kits , VN wiring, VP wiring, VR wiring, VS wiring, VT wiring, VZ wiring kits and mileage. 4500 mm 177.17 in. Upon the return to our shop of a rebuildable long block we will refund the core charge OR you can choose to get a $400-$825 depending on purchase, credit memo good for anything on the website. Samurai Carburetor Rebuild Kit Typically an engine swap is performed for performance, swapping-in a more powerful engine; however, an engine swap may also be performed for maintenance, where older engines … If you want to use the 16-valve 1.6L, you want the Trail Tough kit! 13. header for Samurai 1.3 and 1.6 In this video we look into the Suzuki engine conversion to an aircraft engine. 8. factory part... the venturi. Started by rangiematt, June 14, 2011, 11:43:43 PM. RePower your Samurai with a V6 or V8 engine conversion from Suzuki Lightning Conversions three upgrades into one single Call to order or for more information toll free … This engine conversion adaptor kit will allow you to fit a Suzuki Vitara or Baleno 1600 engine to your Samurai, Sierra or SJ413. Isky cams are the best of the best. Acme Kits are designed for use with the 4 cylinder VW engines made prior to 1998 and installed in Suzuki Samurai sj413 from 1986-1996, Suzuki Sidekicks and Geo Trackers from 1989-1998 (non … Even without modification to your 1600 engine you can expect to gain up to 25 horsepower over the stock 1.3L motor using a fully bolt on kit. Use at your own risk. The Trail Tough kit includes replacement front body bushings to raise the front clip (hood & fender area). No copy-cat, no imitation... only the real Suzuki Factory replacement pieces for your Samurai. Drain the radiator and transmission oil. Since the majority of the wiring is connected  under the dash on the passengers side you should mount the ECM up high on the firewall behind the glove box. This combination system puts our best for your Samurai. Valve cover and Breather vents.... You can re-use your stock 1.3L manifolds, flywheel and clutch with the 8-valve 1.6L as well. 430000 km; 36 ft; Auto; Volvo B58 motorhome, suzuki sierra, 10ft boat package Thd100d engine 9.6L turbo diesel, Voith automatic transmission, hydraulic steering, easy to drive on MR licence, GVM 15T 300L fuel gives roughly a … Now you can drop the new motor and transmission in to the Samurai. Connect it to the fuel pump relay near the ECM. Some people have installed the ECM in an upside down Tupperware container  to protect it from dirt and moisture.Â. Remove the air box, disconnect and remove the battery, and label all the wiring and components so you know what it is later. Previous topic - Next topic. You’ll need the fan, starter, alternator, coil, air cleaner, exhaust manifold and head pipe. K&N Intake & filter replacement systems Suzuki Grand Vitara 1998 ~ 2010. Now you can install the adapter kit. 3. These companies offer kits or individual products to help with an engine swap. 16. Speaking with Aeromomentum proprietor Mark Kettering, we learn more about this Japanese auto engine … Trail Tough’s 1.6L conversion kit includes an engine adaptor kit, high pressure fuel pump, and modification of your donor harness completely color-coded labeled and ready install a well as modification of your speedometer. suzuki sierra engine conversion Clear all. The other side will need to be braced with a piece of metal. 11. Buggy Application Stock Application Installation kits for performing Sidekick / Tracker engine conversions into Samurai's using a 1989 to 1998 Suzuki Sidekick or Geo Tracker 8V or 16V 1600 engine. 14. The H family is a line of automobile 60° V6 engines from Suzuki.Ranging in displacement from 2.0 to 2.7 L (1,998 to 2,736 cc), the H family was a modern all-aluminum engine with dual overhead cams, 24 valves, and direct fuel injection.It was co-developed with Mazda and Toyota, which used a similar design in their 2.0 L KF V6 and the Toyota VZ engine. Mount the ECM securely using rubber grommets for isolators. Now install the wiring harness you had modified by Trail Tough. There are no modifications required to the intake, exhaust or wiring … for your Suzuki. Internal Combustion engine. These are kits I have come across while researching for articles. The 1.6L 8-valve engine can also accept modifications such as the Thorley header, MSD ignition, and other great components to help soup up your new setup. In car tuning culture, an engine swap is the process of removing a car's original engine and replacing it with another. Now you can install the Sidekick/Tracker starter. I have not been paid to post nor make any claims as to their quality. Once the engine and transmission is out, you can remove the starter and separate the engine and transmission. You’ll need the complete engine with all the hoses and pulleys. Make sure you remove the ground from the starter.Â, Once you begin hoisting the engine out, make sure the distributor does not hit the firewall and that the harmonic balancer pulley doesn’t hit the radiator support near the hood latch.Â, 2. For Toyota turbo diesel pick-ups the TDI and 1.9 turbos fit well. 9. The 1.6L has bigger intake and exhaust ports. Includes an engine adapter kit, high pressure fuel pump, and modification of YOUR 1.6 donor harnesses. Using the Trail tough body bushings or body mount spacers is probably your best bet. This engine uses a MAP sensor to monitor manifold pressure, similar to the G16B series. The 1.6L is a fuel injected engine and never came with a carburetor, The 8-valve 1.6L has throttle body fuel injection while the 16-valve has multipoint fuel injection, The 8-valve 1.6L engine can use the 1.3L intake and a carburetor, The 1.6L 16-valve will require the use of all the fuel injection components and require a complete rewiring, The 8-valve 1.6L head and 1.3L head are nearly identical. The engine and transmission dimentions are what will hold you back but if you can fit it in the go the SR20 and 5speed or auto depending on what way you wanted to go, the sierra's have a remote transfere case which allows you to put just about anything in you can fit as long as you can join it to the transfere case. Cut the complete fuel pump mounting plate and pump out of a Tracker gas tank and weld it into the Samurai gas tank. The miracle cure for hesitating RePower your Samurai with a V6 or V8 engine conversion from Suzuki Lightning Conversions ie distance between chassis rails, or any thing else Grab the catalytic converter if you can. Vitara engine conversion December 18, 2005, 08:22:55 PM #15 i still think that this would be relativly easy, if there are any mesurements any one needs to help make this decision easier, i can take them, and post them up. You’ll have to make custom mounts for the air box with mass air sensor. 250000 km; SUV; Manual; 4 cyl ; Suzuki Sierra 1990 soft top Great project Surface rust on a tiny bit of the body and underbody. Run the fuel pump wiring into the engine compartment through the grommet above the battery and into the passenger compartment. Purchase a new electric fuel pump which could be mounted outside the tank under the body or on the frame rail.Â, a. Click here if you are looking for This is a good time to replace the clutch, pressure plate, and throw-out bearing.Â. If installing the fuel pump on the underside of the body, mount it as high as you can so if a drive shaft lets go it won’t hit the pump.  All lines need to be double hose clamped due to the higher fuel pressure. The 8-valve 1.6L has throttle body fuel injection while the 16-valve … You’ll need to use the 1.6L starter and alternator.Â. Either an 8 valve or 16 Valve G16A or G16B 1600 can be used. for improved power years ago I done a 5K and 5sped conversion … 1.3 OEM Hitachi Carb Rebuild. Samurai 4.3 Vortec engine conversion. THE ONLY 50-state street legal The engine and transmission bolts back in to the stock locations. The ignition coil can be mounted to the firewall on the passengers side at the mounting location for the steel vacuum line that goes from the manifold to the brake booster. The gas 1.7, 1.8, 2.0 engines also work extremely well in the Suzuki's. Hood Louver kits Manufactures V6 and V8 engine conversion kits, 5-Speed transmissions, automatic transmission to transfer case adaptors, transfer case gears, turbo chargers for 4x4s. Some have added a 3/4-inch spacer to the body mounts up by the radiator support and a 3/8-inch spacer to the next ones back. A little known Suzuki He too is playing around with a sierra and 1600 conversion but he is cheating he is buying a rolled sierra with the work already done. Our COMPLETE installation kit for performing a Samurai engine conversion using a 1999 to 2001 Vitara or Tracker 2.0 engine or a 2.3 Suzuki Aerio SX engine. Finally, remove the fan, shroud, and radiator. HEADER, CAM, & MEGAFLOW. 2010 Suzuki Grand Vitara 5dr Prestige – 3.2lt V6, Automatic 2008 Suzuki Grand Vitara 5dr – 1.9lt Diesel, Manual It's completely bolt in - no drilling out holes or re-tapping threads required. And his is the 8 valve carby engine. The engine and transmission is removed by removing the (4) 14mm motor mount bolts, (2) 12mm transmission crossmember bolts, and the (2) 14mm bolts that hold the brace below the tranny. Route the harness through the large grommet hole above the battery and into the passengers side kick panel where the ECM will be mounted. The distributor wire to the coil was about 6 inches too short so the coil wire from the 1.3 liter motor was removed and installed instead. You want specs? 3. mounting kits. Well, no surprise as (except for gliders) it is a powerplant that allows us to go aloft and see the world from our unique perspective. Since the 1.6/16v is a taller engine, the front clip may have to be raised a little for proper hood clearance. started a 3.8 v6 conversion. One side of the box bolts to the side of the fenderwell using the original air box mount. Remove all of the wiring, cables, lines and hoses from the engine. i do, but dont have the time. You’ll have to install the speedometer that you had modified by Trail Tough. These are … 6, V-engine: What is the drivetrain, Suzuki Grand Vitara III Off-road vehicle 2005 3.2 V6 VVT (5 dr) (229 Hp) Automatic? This involves installing the adapter plate to the new engine and reattaching the Samurai transmission. Top Motorhome Toy Hauler 4X4 boat package. 1. The 1.6L swap adds very little weight keeping the Samurai a very light and nimble trail machine. 0 Members and 1 Guest are viewing this topic. Heavy Duty thick gaskets for your Rocky Road has various Samurai engine conversions, rebuild kits, and parts to upgrade your Samurai engine. You will need the motor, wiring harness, everything attached to the wiring harness, instrument cluster and air cleaner assembly. Suzuki engine swap F10A to G16B. Volvo B58 motorhome, suzuki sierra, 10ft boat package Thd100d engine 9.6L turbo diesel, Voith automatic transmission, hydraulic steering, easy to drive on MR licence, GVM 15T 300L fuel gives roughly a 900km range completely loaded. With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. Scroll left or right to see … V-Twin Power and better flow. How about... 190 horsepower @ 4400 rpm 250 lb-ft of torque @ 2800 rpm. High Output ALTERNATOR for cooler running engines, High performance ignition systems It uses the same G series block found in many other Suzuki models and so it is a popular conversion into the Suzuki Sierra/Samurai/Jimmy 4WD, which uses either a G13A (85-88) … Looking for more power?  A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. 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